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    A: Features

    1. It adopt imported PLC and touched screen and rectifier (Import from Taiwan, Japan) can be adjusted. Also, it has memory function when power-off. Besides, it is fault detective. It can be full-automatic or semi-automatic and emergency manual operation.
    2. Plating equipment with digital display and real-time monitoring, flexible and easy manual operation, low noise, stable running and durable, safe and efficient.
    3. When replacing the product, no need to clean the material at the end, able to do anything to change the pre-treatment and electroplating time, the production line is still working properly, no stopping,no re-commissioning.
    4. We provide clean operating environment and not susceptible ambient air pollution.
    5. It is suitable for automobile parts, light and furniture, metalwork and electronic components.
    6. Electroplating equipment specifically designed according to user requirements, manufacturing.

     

    B: Main peripheral equipmentautomtic-electroplating-equipment

    1. Safety protection

    • Protection for time-out in all directions to avoid overload of the motor, status can be displayed on monitor.
    • Protection for over load in all directions to avoid overheat of the motor, Status can be displayed on monitor.
    • Position in all directions can be protected and displayed on monitor in case of collision.
    • Motions from all directions can be locked in case of operational mistake by worker.
    • Featured with emergency stop
    • Cable trench of the hoist is made of SUS304

    2. Control System

    • Main material of the control cabinet is Chinese standard Q235 after process of bending and pressing.
    • PLC automatic programming system is imported from a highly reputational Japan/Germeny company with high stability and anti-interference ability.

    3. Filtration system

    • Its purpose is to filter the chemical to remove the impurities, so that the coating would be smooth.
    • The chemical will be mixed as well to ensure the temperature and density are evenly distributed, resulting in a homogenous plating coat.

    4. Heating and cooling system

    • In consideration of the equipment usage ratio and efficiency, all the materials of heating devices and heat sensors are all adapted to the relevant tank to avoid corrosion and damage.

    5. Ventilation system

    • The ventilation way is integrated exhaust system which is of high efficiency and satisfactory. And the air ducts and gas hoods are all made of PP, releasing the waste gas to avoid mutual contamination with staff and equipement.

     

    C: Working process and Q&A

    working-process

     

    We will be appreciate if you can provide the below details, so that we can make the exactly proposal for your reference.

    1. The capacity:  xx/day, xx/month
    2. Weight and size for per product: ( it would be better if you could provide photos for us)
    3. Produce Cycle time:
    4. Workshop Dimension:
    5. Thickness of plating layer/lead time:
    6. Heater Time(2H    2.5H    3H     4H ):
    7. Equipment Model: (Automatic, semi-auto or manual):

     

    D: How to improve your competition advantages

    Effectively reduce plating costs.

    1. Labour costs. Solution: use highly automatic plating equipment, and use the new thought of “equipment instructing worker’s operation” to substitute the old thought “workers controlling equipment” because it is very difficult to control men. The “mechanical hand PLC intellectual control system” devised by SHUOBAO can greatly reduce labour costs.
    2. Plating solution. The plating solution is basically maintained by 1-2 workers in domestic plating plants ( it is easy to cause unnecessary addition of plating solution without control under scientific data.) . Solution: use the customized “measurable chemical addition system” to effectively control wastage of plating solution, reduces plating costs so that you can offer a lower plating quotation for clients.
    3. No-good rate of products. Besides the poor factors relating to plating materials and manual plating operation, the quality stalibity of plating equipment also greatly effect good rate. In the low-profit times, for keeping profit, the good rate should be high ( the good rate of hardware products shall be more than 95%, and that of plastic products shall be over 90%). Stability of equipment refers to rationality and stability  of electric system; advance and stability of PLC control; advance and validity of exhaust system; practicability and firmness of tand structure; stability and durability of perpheral configuration ( for example, rectifier, filter, pump, cooling water machine, oven, heating equipment, etc.). SHUOBAO tries its best to become an excellent player in this industry in the aspect of design, manufacture, etc.

    auto-plating-machine

     

    E: What we can support you

    1. Fully proposal solution! Including

    • Company Introduction. Our history and our Philosophy.
    • Full process design based on your production capacity and item situation,and so on.
    • drawing layout ,let you have whole idea about how to installation the equipments.
    • Design outline which let you know all details of each part of plating line. especially the Electric part brand we choosed.

    2. Technical support! 

    • Technical surpport before sales. any questions you can feel free to ask us.
    • Our engineer will help provide full installation operation manual for you. even if you need them to help you in your factory.

    3. Trainning provide. Our factory set up in plating industrial area. We can show you to many customer around us. From whom you can check how our equipment working there.