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    A: Features

    auto-barrel-plating1. Semi-automatic plating line is suitable for different products and process requirements.

    2. Under Human-Computer interface control, It’s can easily operate and manage, display the database, PH time and monitor the running of the equipment.

    3. Main electrical components use “Misubishi” , “Schneider” , “Omron” brand products to ensure the stability of electrical.

    4. This type of plating line are applied Gold, nickel, tin, copper and silver plating, aluminum-oxidation, electrolytic polishing, chemical nickel-plating and so on.

     

    B: Barrel plating information

    1. Rectifier

    • To provide stable and proper current and voltage for the plating line, the current mode and voltage mode can be manually set.
    • Cable arrangement for secondary distribution box are all conformable to CNS standard.
    • The main distribution box is within the scope of clients. (connected to non fuse switch of rectifier)

    2. Filtration system

    • Its purpose is to filter the chemical to remove the impurities, so that the coating would be smooth. The chemical will be mixed as well to ensure the temperature and density are evenly distributed, resulting in a homogenous plating coat.

     

    C: Details and Q&A

    • Lifting weight: 50-350kg
    • Loading/barrel: 50kg*2=100kg
    • Production capacity: 4minute/cycle, 1500kg/hour
    • Water need: 5ton/Hour
    • Power need: 900kw around
    • Working space: L50*13M*6MH
    • Application: Fastening piece

    We will be appreciate if you can provide the below details, so that we can make the exactly proposal for your reference.

    1. The capacity:  xx/day, xx/monthabs-plating-line
    2. Weight and size for per product: ( it would be better if you could provide photos for us)
    3. Produce Cycle time:
    4. Workshop Dimension:
    5. Thickness of plating layer/lead time:
    6. Heater Time(2H    2.5H    3H     4H ):
    7. Equipment Model: (Automatic, semi-auto or manual):

     

    D: Which items are requested for barrel plating equipment

    1. Usually most of workpiece can be plating with barrel type and get very good plating result, except the items which are very long or thin.

    2. The barrel plating quality can be equivalent to the rack type, it is usually more economical than rack plating.

    3. Barrel diameter are normally are 400mm, L1000mm, each barrel can put 50~175kg items.

    4. The rotating machinery can produce polishing effect. The movement of the workpiece tumbling barrel can also improve the uniformity of the plating. Because moving parts, they connect and disconnect the power supply caused by the polarization effect, the shapes of the products in electroplating high and low areas, the effect of plating exceptional. If the same parts to hang plating treatment which may bring a lot of problems. For economic reasons, the fastening piece, such as button, nut, etc. will be suitable for the barrel plating equipment.

     

    E: How to improve your competition advantages

    Effectively reduce plating costs.

    1. Labour costs. Solution: use highly automatic plating equipment, and use the new thought of “equipment instructing worker’s operation” to substitute the old thought “workers controlling equipment” because it is very difficult to control men. The “mechanical hand PLC intellectual control system” devised by SHUOBAO can greatly reduce labour costs.barrel-plating-machine
    2. Plating solution. The plating solution is basically maintained by 1-2 workers in domestic plating plants ( it is easy to cause unnecessary addition of plating solution without control under scientific data.) . Solution: use the customized “measurable chemical addition system” to effectively control wastage of plating solution, reduces plating costs so that you can offer a lower plating quotation for clients.
    3. No-good rate of products. Besides the poor factors relating to plating materials and manual plating operation, the quality stalibity of plating equipment also greatly effect good rate. In the low-profit times, for keeping profit, the good rate should be high ( the good rate of hardware products shall be more than 95%, and that of plastic products shall be over 90%). Stability of equipment refers to rationality and stability  of electric system; advance and stability of PLC control; advance and validity of exhaust system; practicability and firmness of tand structure; stability and durability of perpheral configuration ( for example, rectifier, filter, pump, cooling water machine, oven, heating equipment, etc.). SHUOBAO tries its best to become an excellent player in this industry in the aspect of design, manufacture, etc.

     

    F: What we can support you

    1. Fully proposal solution! Including

    • Company Introduction. Our history and our Philosophy.
    • Full process design based on your production capacity and item situation,and so on.
    • drawing layout ,let you have whole idea about how to installation the equipments.
    • Design outline which let you know all details of each part of plating line. especially the Electric part brand we choosed.

    2. Technical support! 

    • Technical surpport before sales. any questions you can feel free to ask us.
    • Our engineer will help provide full installation operation manual for you. even if you need them to help you in your factory.

    3. Trainning provide. Our factory set up in plating industrial area. We can show you to many customer around us. From whom you can check how our equipment working there.